Drive Shafts
 

DANA Commercial Drive Shafts Catalogue

Installation and Maintenance
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Companion flanges

 Generally cardan shafts are connected to the units by companion flanges. The companion flange material must have an interfacial pressure of min. 700 N/mm˛.

For standards of frictional grip flanges see ISO 7646 (DIN flanges), ISO 7647 (SAE flanges) and positive connection flanges with 70° cross-Serration ISO 8667 (XS flanges).

The accurate running of a cardan shaft requires certain tolerances for the axial and radial run-out (see by DIN-flanges ISO 7646, by SAE-flanges ISO 7647 and by XS-flanges ISO 8667).

x = axial run-out
y = radial run-out




The dimensions of the companion flanges correspond with those of the same size of cardan shafts, except for the centering depth FA and the fit CA, and can be taken from the tables in the catalogues or from the following tables.

For better bolt locking we recommend designing the recessed diameter of the companion flange as a bolt head Iocation and inserting the bolts from the companion flange side. In this case an adequate distance Zmin must be maintained between the flange and the adjacent unit.

Zmin = bolt length (incl. bolt head).

If it is not possible to insert the bolts from the companion flange side, the bolts can he inserted from the joint side, except for some sizes. Make sure that the nuts can be easily tightened on the companion flange side. If necessary, use companion flanges with pre-assembled bolts.


Design A - Connection with staggered teeth according to ISO 8667



Shaft
connection		 A
[mm] 		B
[mm] 		I(1) x H(2) Design
XS 120 122(3) 100 4 x 11 A
XS 150 155(4) 130 4 x 13 A
XS 180 180 150 4 x 15 A
XS 200 200 165 4 x 15 A

(1) Number of bolt holes per flange
(2) Tolerance + 0,2 mm
(3) Ф 120 mm also possible
(4) Ф 152 mm also possible


Design B - DIN connection according to ISO 7646



Shaft
connection 		A
[mm]		 B
[mm]		 CA
[mm]		 FA
[mm]		 I(1) x H(2) Design
DIN 90 74,5 47 h7 2,3 - 0,2 4 x 8,1 B
100 84,0 57 h7 2,3 - 0,2 6 x 8,1 B
120 101,5 75 h7 2,3 - 0,2 8 x 10,1 B
150 130,0 90 h7 2,3 - 0,2 8 x 12,1 B
165 140,0 95 h7 2,3 - 0,2 8 x 16,1 B
180 155,5 110 h7 2,3 - 0,2 10 x 16,1 B
225 196,0 140 h7 4,0 - 0,2 12 x 16,1 B

(1) Number of bolt holes per flange
(2) Tolerance + 0,2 mm


Design C/D - SAE connection according to ISO 7647


Shaft
connection		 A
[mm] 		B
[mm] 		CA
[mm] 		FA
[mm] 		I(1) x H(2) Design
SAE
(Spicer)		 1100 87 69,85 57,10 H7 2,0 + 0,2 4 x 8,1 C
1300 97 79,37 60,32 H7 2,3 + 0,2 4 x 10,1 C
1400 116 95,25 69,85 H7 2,3 + 0,2 4 x 12,1 C
1500 151 120,65 95,25 H7 2,3 + 0,2 4 x 14,1 C
1510 146 120,65 95,25 H7 2,3 + 0,2 4 x 12,1 C
1600 175 155,57 168,22 H7 1,5 + 0,2 8 x 10,1 D
1700 203 184,15 196,86 H7 1,5 + 0,2 8 x 10,1 D
1800 203 184,15 196,86 H7 1,5 + 0,2 12 x 10,1 D

(1) Number of bolt holes per flange
(2) Tolerance + 0,2 mm
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